Tuesday, 17 September 2013

Rocket engine

One of the most amazing endeavors man has ever undertaken is the exploration of space. A big p­art of the amazement is the complexity. Space exploration is complicated because there are so many problems to solve and obstacles to overcome.

Rocket engines as a group have the highest exhaust velocities, are by far the lightest, but are the least propellant efficient of all types of jet engines.

Rocket engines are fundamentally different. Rocket engines are reaction engines. The basic principle driving a rocket engine is the famous Newtonian principle that "to every action there is an equal and opposite reaction." A rocket engine is throwing mass in one direction and benefiting from the reaction that occurs in the other direction as a result.

Principle of operation

 Rocket engines produce thrust by the expulsion of a high-speed fluid exhaust. This fluid is nearly always a gas which is created by high pressure (10-200 bar) combustion of solid or liquid propellants, consisting of fuel and oxidiser components, within a combustion chamber.
Rocket engines produce thrust by the expulsion of a high-speed fluid exhaust. This fluid is nearly always a gas which is created by high pressure (10-200 bar) combustion of solid or liquid propellants, consisting of fuel and oxidiser components, within a combustion chamber.
The fluid exhaust is then passed through a supersonic propelling nozzle which uses heat energy of the gas to accelerate the exhaust to very high speed, and the reaction to this pushes the engine in the opposite direction.
In rocket engines, high temperatures and pressures are highly desirable for good performance as this permits a longer nozzle to be fitted to the engine, which gives higher exhaust speeds, as well as giving better thermodynamic efficiency.

Numerical control programming or NC programming

In modern CNC systems, end-to-end component design is highly automated using computer-aided design (CAD) and computer-aided manufacturing (CAM) programs. The programs produce a computer file that is interpreted to extract the commands needed to operate a particular machine via a postprocessor, and then loaded into the CNC machines for production.

Numerical control (NC) is the automation of machine tools that are operated by abstractly programmed commands encoded on a storage medium, as opposed to controlled manually via handwheels or levers, or mechanically automated via cams alone
 
http://ncprogramming.files.wordpress.com/2009/09/tool-3.jpg
Complex parts can be quickly and accurately programmed, over an extensive range of component types, in Catia V5 and subsequently verified in Vericut.

https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiMP6wvEZTQqzIHe5GVR-u5-7LPbrgRyT0xzevA4LxH_cHyITDKnycjmmoEam9gXwakLSkN0wArDQdGT45zNWP38AGauS0GlsNjs9sZ8qRy0AkMxUvpGCx1N7HMNoJsFPf7tuyYOa5pz5it/s400/5.PNG
In modern CNC systems, end-to-end component design is highly automated using computer-aided design (CAD) and computer-aided manufacturing (CAM) programs. The programs produce a computer file that is interpreted to extract the commands needed to operate a particular machine via a postprocessor, and then loaded into the CNC machines for production.

http://www.futuretooldesign.com/images/cnc-main.gif
Within the numerical systems of CNC programming it is possible for the code generator to assume that the controlled mechanism is always perfectly accurate, or that accuracy tolerances are identical for all cutting or movement directions. This is not always a true condition of CNC tools. CNC tools with a large amount of mechanical backlash can still be highly accurate if the drive or cutting mechanism is only driven so as to apply cutting force from one direction, and all driving systems are pressed tight together in that one cutting direction.